THERMAL SPRAY GUN
SPARE PARTS AND CONSUMABLES.
Metaflux Spray Solutions supplies thermal spray gun spare parts and consumables from Pimpri-Chinchwad, Pune, India — nozzles, air caps, siphon plugs, wire drive rolls and seal kits, plus zinc, aluminium and babbitt metallizing wire and HVOF, plasma and flame spray powders.
WIRE, POWDER AND GUN SPARES.
Babbitt and Metallizing Wire
Babbitt wire for bearing shells, plus zinc, aluminium and Zn-Al metallizing wire in 2.0, 2.5 and 3.17 mm.
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Thermal Spray Powders
Tungsten carbide, chrome carbide, nickel-based self-fluxing alloys and ceramics, sized and screened for HVOF, plasma and powder flame guns.
Request Technical DataSpray Gun Spare Parts
Nozzles, air caps, siphon plugs, wire drive rolls, combustion chambers and seal kits for Metaflux spray guns.
Request Technical DataTYPICAL
SPECIFICATIONS.
The spare parts and consumables ranges we stock for thermal spray guns and coating plants. Exact specifications vary by configuration — request a datasheet for the model you are evaluating.
| Parameter | Typical Specification |
|---|---|
| Spray Nozzles and Air Caps | Copper / brass, matched to gun model and wire diameter |
| Wire Drive Roll Sets | Knurled sets for 2.0 / 2.5 / 3.17 mm wire |
| Gas Nozzles and Siphon Plugs | Oxy-acetylene and LPG variants, gun specific |
| Seal and O-Ring Kits | Viton and PTFE service kits per gun model |
| Zinc Wire | 99.99% purity, 2.0 / 2.5 / 3.17 mm, 15 – 25 kg coils |
| Aluminium Wire | 99.5% purity, 2.0 / 2.5 / 3.17 mm |
| Zn-Al 85/15 Wire | 2.0 / 2.5 mm, for marine and TSA duty |
| Babbitt Wire | Tin-based bearing alloy, 3.17 mm |
| HVOF Carbide Powders | WC-Co 88/12, WC-Co-Cr 86/10/4, Cr₃C₂-NiCr 75/25 — 15 – 45 microns |
| Self-Fluxing Powders | Ni-Cr-B-Si grades, 45 – 106 microns |
| Ceramic Powders | Alumina, Chrome Oxide, YSZ — 15 – 45 microns |
| Gas Safety Fittings | Flashback arrestors and non-return valves |
FREQUENTLY ASKED
QUESTIONS.
The questions maintenance teams ask most often about thermal spray gun spares, metallizing wire and spray powders.
What spare parts are consumable on a thermal spray gun?
The consumable parts on a thermal spray gun are the spray nozzle and air cap, the gas nozzle and siphon plug, the wire drive roll set, and the seal and O-ring kit. Nozzles and air caps wear fastest because molten metal and abrasive powder pass through them; drive rolls glaze and slip; Viton and PTFE seals harden with heat. Metaflux Spray Solutions supplies all of these from Pimpri-Chinchwad, Pune.
Does Metaflux supply metallizing wire and thermal spray powder?
Yes. Metaflux Spray Solutions supplies 99.99% zinc wire, 99.5% aluminium wire and Zn-Al 85/15 wire in 2.0, 2.5 and 3.17 mm, tin-based babbitt wire in 3.17 mm, HVOF carbide powders such as WC-Co 88/12, WC-Co-Cr 86/10/4 and Cr₃C₂-NiCr 75/25 at 15 to 45 microns, Ni-Cr-B-Si self-fluxing powders at 45 to 106 microns, and alumina, chrome oxide and YSZ ceramic powders.
How do I order the correct nozzle for my spray gun?
Quote the gun model and the wire diameter or powder size you run, and Metaflux matches the nozzle, air cap and siphon plug to it. Nozzles and air caps are gun-specific and wire-specific, so a 2.5 mm air cap fitted to a gun running 3.17 mm wire is a common cause of poor atomising and high wire consumption.
Are batch records supplied with spray wire and powder?
Powder and wire are supplied with batch identification on request, which is what a coating shop needs when a job is sprayed to a customer specification and the paperwork has to be traceable. Ask for it at the time of order so the batch details are recorded against the despatch.
How quickly can thermal spray spares be dispatched?
Fast-moving items such as nozzles, air caps and wire drive rolls are held in stock in Pune and are dispatched directly; powders, wire coils and gun-specific service kits are confirmed against current stock when the order is placed. Send the gun model and part description through the enquiry form on this page, or call +91 72399 92555, for availability and a price.
Thermal Spray Spare Parts
Supply and Lead Times.
Original Parts
Made to the same drawings and tolerances as the parts fitted at build.
Fast Dispatch
Fast-moving nozzles, air caps and drive rolls held in stock in Pune.
Quality Records
Powder and wire supplied with batch identification on request.