Operator Handbook

Thermal Spray Application Guide

A working handbook for engineers and spray operators covering substrate preparation, gun setup and spray parameters for wire flame, arc spray, HVOF and powder flame systems.

What This Document Covers

Substrate preparation and grit blasting specifications
Spray distance, traverse speed and gun angle
Gas flow, wire feed and powder feed rate calibration
Bond coat selection by substrate and service temperature
Post-coating grinding, finishing and sealing

Compliance and Certification

The guide distils the spray parameters we have built into our own equipment since 2013 into a set of starting points your operators can work from on day one.